MODERN METHOD OF APPLYING THE MIXTURE ON A VERTICAL SURFACE

Abstract

When applying mixtures to a vertical surface, it is not always possible to use stationary equipment. This includes scaffolding, cradles, aerial work platforms, and, for small volumes, installation climbers. The mixture is usually applied with a roller, brush or spray gun. These methods lead to excessive consumption of the mixture, increased work time, and often a lack of safety precautions. Working at height is very dangerous, especially in the current environment. Therefore, both in our country and abroad, scientists are developing new alternatives to manual, semi-manual and mechanised methods. One of these mechanisms is automation and robotics. The task of the workers is to control the work processes, monitor the supply of materials and replace equipment as necessary. Such mechanisms are operated by up to three workers.

Having studied all the available information, the authors proposed to use the Portal equipment to perform a range of works at height. It will allow you to perform work on slopes, terraces, and hard-to-reach places. To do this, you need to make a small terrace, level the surface, mount the rails, and install the Portal. Then, using additional mechanisms, the equipment is attached. In the first stage, augers are used to drill a well into which the reinforcement is installed, and the concreting process is carried out using various removable devices (winches, drills, etc.) that are attached to the Portal.

In the second stage, the ground is excavated, and the pile is exposed by 3.6 metres. In the third stage, a wooden formwork is placed between the piles. The frame is partially attached to the pile, and the outer side of the formwork is mounted. The concreting process is carried out sequentially. First, the lower part is concreted, and then the upper part. In the fourth stage, the mixture is applied to the surface.

The article presents and analyses the results of laboratory studies of the operation of the Portal equipment with a device for intensifying the injection of a flowing mixture. The following schemes were considered when choosing the technology of mixture injection: perpendicular-straight-line, perpendicular-circular and inclined-straight-line. The optimal combinations of layer thickness and the angle of inclination of the nozzle axis to the surface and technological schemes of application are given.